Design Aids

 Application  Any profile such as a channel or tube

 Part Design  Avoid  enclosures if possible Eliminate mass where possible this contributes to uneven walls. Uniform walls are key

 Thickness  Ideal thickness is .060 – .125  Thicker walls up to .175 can be   extruded. Thicker walls run slower – result is increased labor cost

 Tolerance  The wider the tolerance the faster the extrusion can run. 1-2% of   the dimension is ideal for tolerance call out. Avoid unnecessary thick walls

 Note  Critical tolerances can be held if kept to a minimum

 Critical Tolerances  Avoid multiple if possible

 Materials  Some materials process easier than others. Some materials   require more sophisticated dies and forming equipment

 Colors  Avoid colors if possible – black or white are the most cost effective

 Radius  Minimum .012 design for larger interior radius to avoid stress point.

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